Rollboxes
Rollboxes are wrap-around corrugated cardboard packaging for fast, secure shipping of books, games, CDs, DVDs and similar flat products. They are designed for efficient e-commerce fulfilment: the product is placed inside, the box is folded around it and closed with an integrated adhesive strip. A tear tape makes opening easier for the recipient, while flat storage helps reduce warehouse space.
| Material | corrugated cardboard |
|---|---|
| Printing technology | flexo |
| Sealing of the packaging | adhesive strip |
| Opening of the package | tear tape |
| Properties | quick to fold and close, suitable for parcel machines, the possibility of personalizing the package, versatile packaging |
| Important information |
Rollboxes are practical shipping boxes made for quick packing, reliable protection and convenient opening. They are especially useful when many similar products need to be prepared for dispatch without slowing down warehouse work. The wrap-around construction holds the item firmly in place, so in many cases there is no need to fill empty space with additional foam or bubble wrap.
What makes Rollboxes useful in shipping?
The packaging is made of three-layer corrugated cardboard, which is more robust than single-ply cardboard and helps protect the contents against scratches, tears and minor damage during transport. The integrated adhesive strip allows the box to be closed without extra packing tape. After delivery, the recipient can open the parcel comfortably using the tear tape.
This combination of fast folding, secure closure and easy opening makes Rollboxes a good choice for online stores, fulfilment centres and businesses shipping compact products on a regular basis.
Typical applications
Rollboxes are commonly used for products that benefit from a tight, stable fit inside the packaging. They work well for:
- books, catalogues and printed materials,
- computer games, CDs and DVDs,
- flat retail products prepared for courier delivery,
- shipments intended for parcel machines.
How to choose the right size
The right Rollbox should match the dimensions of the packed product closely enough to reduce movement inside the parcel. Standard internal sizes are available as XS 210x150x60 mm, S 270x180x75 mm, M 300x210x90 mm, L 330x230x100 mm and XL 375x300x125 mm. The size range is selected to support common parcel box formats and everyday e-commerce logistics.
For projects that require a different format, Rollboxes can also be produced in a custom size on request. This is useful when the packaging must fit a specific product, set of products or logistics process.
Personalised Rollboxes for brand and logistics needs
Rollboxes are most often ordered without print or with one-colour print, as these are economical options for larger shipping volumes. Personalisation is produced using flexo printing technology, which is suitable for simple branding, labels, logos or handling information placed directly on the packaging.
When planning personalised packaging, it is worth keeping the artwork clear and functional. One-colour flexo print works best for elements that need to remain legible in warehouse handling and delivery, such as a logo, website address, return information or a simple graphic mark. If the packaging is mainly used for operational shipments, print placement should not interfere with the adhesive strip, folding lines or tear tape.
Buying tips before ordering
Before choosing a Rollbox size, compare the internal box dimensions with the real dimensions of the packed product, including any product sleeve, protective film or set configuration. A box that is too large may allow movement during transport; a box that is too small can make packing slower or deform the product. For repeat orders, it is also useful to standardise sizes across product groups to simplify warehouse work.
- Choose standard sizes when they fit your product range and parcel machine requirements.
- Ask for a custom size when the product format is unusual or the fit must be precise.
- Select non-printed packaging for maximum cost efficiency.
- Use one-colour flexo print when packaging should support basic brand recognition.
- Check how the packed item sits inside the box before confirming large-volume orders.
Storage and packing efficiency
Rollboxes can be stored flat, which reduces the space needed in a warehouse or packing area. This is important for e-commerce sellers, offices, information points and fulfilment teams that need quick access to packaging without keeping large assembled boxes on shelves. The folding process is simple: place the product inside, fold the cardboard around it, remove the adhesive strip protection and close the parcel.
The built-in tear tape improves the recipient experience because the package can be opened without cutting tools. This is particularly useful for books, printed materials and media products, where the customer expects the item to arrive clean and undamaged.
Other names used for this type of packaging
Depending on the market and purchasing context, Rollboxes may also be referred to as book wraps, wrap-around cartons, book wrap mailers or rigid mailers. These names describe the same general idea: a flat-packed corrugated cardboard shipping box that folds tightly around the product and closes with an adhesive strip. On this product page, the main reference name remains Rollboxes.
